Copeland compressor capacity chart pdf. Mounting and tubing connections are likely to difer from the original compressor. However, it is strongly recommended that system capacity verification be done using CopelandTM brand products Select software or the refrigerant manufacturer published comparison factors. 0 2,040 16,700 62. Since then Copeland brand Semi-Hermetic compressors have earned the reputation for its durability and consistent quality and established itself as an Industry Standard. 573 3DS3F46K0-ES8 200/220 3 47. See connection diagram pages 72-77 (Included with the Model K compressor submittals. ) 7 Motor versions Scroll compressors are available in various motor versions depending upon the size of the load. Stream series 4 and 6 cylinder compressors provide best-in-class performance, thereby significantly reducing cost of operation and environmental impact compared to competing products. An example would be the ZP31K7E-PFV, which has 31,500 Btu/hr (9. It caters to a wide range of low temperature refrigeration applications like freezer cold rooms, continuous ice cream freezers, ice machines, frozen food These compressors can also be suitable for slightly higher capacity deep freezers with very effective insulation, high conductivity inner cabinet material, good evaporator bonding & a very well balanced refrigeration system. An example would be the ZP67KCE-TFD, which has 67,000 Btu/hr (19. Introduction The breadth of our hermetic line of compressors, from CR6 to CRKQ, offers system designers the right match for their design requirements. 4 8. The model numbers of the Copeland Scroll compressors include the approximate nominal cooling capacity operating at 60 Hz at standard operating conditions. TM Copeland Scroll Compressors for R22, R407C and RI 34a refrigerant Copeland ScrollTM compressors for R22, R407C and RI 34a refrigerants are wide y used in air conditioning, process cooling and precision cooling applications. Copeland CR platform reciprocating compressor, sets the industry benchmark for ruggedness and effciency across the globe. Emerson has been the pioneer in launching the first complete line-up of R410A commercial scroll compressors. Improving system architectures, using a refrigerant with lower global warming potential (GWP) can significantly improve the carbon footprint of an installation. Copeland Discus digital compressors were designed to specifi cally meet that challenge. 279 3DS3F46K0 Capacity control is also required when the condensing pressure falls with a drop in ambient air temperature. 9 2,730 28,700 65. This manual is designed to fill a need which exists for a concise, elementary text to aid servicemen, salesman, students, and others interested in refrigeration. 1 441 13. 8 °C Or (-)10 °F To Refrigerant Rated Voltage Compressor Cooling Typical Application *Certifications & Approvals With Copeland Scroll variable speed compressors, homeowners are able to save up to 40% on annual energy costs. 5 7. More than 300 models are available including medium temperature R-404A models for food service, ice machines, soft serve machines, FCB machines, air dryers, and beverage dispensers. It was the first successful compressor to operate with an electric motor inside the compressor casting. With the Copeland CR compressor, Emerson provides a focused product line for your aftermarket replacement needs. Table 1 - Copeland Semi-Hermetic CO2 Compressors Approved Frequency Ranges 17 Table 2 - Pressure Connection Ports Chart 24 Table 3 - Qualified Refrigerants and Oils 31 Table 4 - 4MTLS Model Selection 32 Table 5 - 4MSLS Model Selection 32 Table 6 - Relief Pressure Valves Ratings 32 Table 7 - Relief Pressure Valve Part Numbers 32 Table 8 – Connection Sizes 33 Table 9 - OMC CO2 Specifications Copeland Scroll DigitalTM compressors offer full modulation from 10-100% of rated capacity allowing for maxi-mum comfort. xlsx Important Safety Information Those involved in the design, manufacture, and installation of a system, system purchasers, and service personnel may need to be aware of hazards and precautions discussed in this section and throughout this document. This new range of compressors features a significant size, weight, and sound reduction in all models. Indicates compressors with polyol ester oil. These include Circuit Breakers, Service Valve Kits, Terminal Box Kits, Crankcase Heaters. About these guidelines The purpose of these guidelines is to provide guidance in the application of Copeland scroll compressors and motor control drives in users’ systems. The “Bill of Material” chart located on the right side of the page, explains the current service kit options. The Copeland Scroll ZB Compressor is widely recognized in the refrigeration market for its reliability and low running cost in high and medium temperature applications. Compressor Family Series Letter “C” established for this family of compressors. Copeland Scroll ZPK5 service compressors are offered in an 800 bill-of-material option, such as ZP25K5E-PFV-800 that includes the compressor with a 42 inch molded plug wiring harness, mounting parts and installation instructions. The Copeland Scroll Fusion compressor features CoreSenseTM Diagnostics, which sends and interprets information regarding the compressor’s operation, allowing for quicker, more accurate diagnostics, and less compressor downtime, thus providing more value to its consumers. Be aware that unloaded operation changes the application range of the compressor. Keep your customers happy There are numerous refrigeration applications that utilize fractional horsepower sized condensing units. 2 6. This database includes both air conditioning and refrigeration products used in a variety of HVACR applications. And with authorized These application guidelines deal with all vertical single Copeland Scroll compressors for refrigeration applications from ZB15K* to ZB220K*, ZS21K* to ZS11M* and ZF06K* to ZF48K*, including vapour injection compressors. 1 228 74 0. Like you, Copeland scroll compressors have earned a reputation for proven performance – performance that delivers quality, reliability and customer satisfaction. Other available information includes : A/C Compressor Product Guide (2008ECT-113) ZPK5 Product Brochure (2004ECT-182 R5) Copeland recommends installation parallel to the crankshaft, as close to the compressor as possible. Copeland t20_4-24. The ZPS*K5 compressor family is the second generation of Copeland Scroll UltraTechTM. As your Compressor Warehouse, we are confident that this tool will help you search through the large number of compressors available to you; to zero in on the right selection almost instantaneously! This tool will save Compactness The small footprint of Copeland Scroll compressors enables compact system designs. This new series comprises of 5 models with an envelope which goes up to -37°C. The model numbers of the Copeland Scroll compressors include the approximate nominal 60 Hz capacity at standard operating conditions. The extended 5/15 warranty, includes 5 years on the compressor internal rotating parts and 15 years on the bearings. 1 199 10. Copeland Scroll Digital compressors can be used as the lead compressor and paired with fixed capacity scrolls on a parallel rack to provide superior load matching and reduce compressor cycling. 4 2,860 32,700 66. 2 132 0. Copeland Stream Sanitary Heating Copeland scroll compressors set industry standards for high reliability and outstanding performance for water heating, making them the preferred choice for hotels, restaurants, and hospitals. With over 150 years of refrigeration experience, Vilter compressors and units provide superior reliability with lowest life-cycle costs and are optimized for process cooling applications. So only Copeland certifed compressors can deliver the most energy-effcient, reliable operation, every time. Find capacity, HP/manufacturing, refrigerants and application information for Copeland large semi-hermetic compressors. The series has a wide application envelope that can operate from -40°C to +7°C evaporating temperature. 3 °C To 12. 8kWh) cooling capacity at the AHRI high temperature air conditioning rating point. The performance of the compressors is optimized using Computer Aided Engineering facilities with the components being subjected to stringent Emerson infrastructure. The model numbers of the Copeland scroll compressors include the approximate nominal cooling capacity operating at 60 Hz at standard operating conditions. ARJ84C1-IAA* 0058-35 0036-08 0166-38 0001-80 0605-01 C100-06 C001-00 ARJ84C2(E)-IAA* 0058-35 0036-08 0166-38 0001-80 0605-01 C100-06 C001-00 ARJ84C2(E)-IAV* 0061-27 0036-03 0172-02 0102-04 0604-11 0604-11 C001-00 ART51C1(E)-IAA* 0053-35 0038-04 0171-04 C411-80 0603-02 C100-19 C001-00 ART51C1(E)-IAG* 0053-36 0038-05 0171-00 C411-58 0603-06 N/A C001-00 ART51C1(E)-IAV* 0061-13 0008-65 0171-02 In most multiple compressor racks, there should still be adequate capacity. 837 3DS3A1500-ES8 200/220 3 57. About these guidelines The purpose of these guidelines is to provide guidance in the application of Copeland scroll compressors in users’ systems. KCM low temperature reciprocating compressors Copeland offers low temperature KCM integral horse power compressors. Our latest second generation variable speed compressor technology enables system manufacturers and homeowners to achieve superior system performance, including: The model numbers of the Copeland scroll compressors include the approximate nominal 60 Hz capacity at standard operating conditions. With use, system performance will most likely have changed from initial specifications Application Engineering Bulletins 4-1273 Factors to Consider in Converting Compressor Rated Capacity to Actual Capacity 4-1295 HFC-134A Refrigerant Guidelines 4-1298 Extended Medium Temperature R-404A/507 Hermetic Compressors and Condensing Units 4-1299 Application Guidelines for Copeland Scroll Compressors 2 - 6 Horsepower 4-1327 Economized Vapor Injection (EVI) Compressors 4-1387 Application Capacity control is also required when the condensing pressure falls with a drop in ambient air temperature. • Compressor capacity can be modulated to match load demand • Internal capacity control on 4R/6R • External capacity control on 9R • Multiple step unloading available on 6R • Conversion kits available to allow interchangeability between standard and capacity control models. For 3, 4, 6 and 8 cylinder compressors a mechanical capacity control is available. The Copeland Scroll Digital offers compressor modulation from 10-100%, allowing your customers’ cooling systems to automatically adjust capacity as needed while reducing ener-gy consumption. R-290 Copeland scroll compressors, Emerson offers a complete range of fractional horsepower compressors, condensing units, controllers, and other system components to serve the industry for their R-290 needs in various refrigeration applications. 2 390 12. R-407A/C/F/H, R-448A, R-449A and R-427A should be used only in systems that currently use R-22. 2 264 11. Copeland compressors undergo numerous improvements every year. The complete tune-up and compressor protection kit The 2010 phase-out of HCFCs was a major milestone for contractors, OEMs, and homeowners alike. Detailed information as to specific products is available from manufacturers of complete units and accessories. 9 180 0. The pressure enthalpy chart in figure 6 shows an example of a simple R744 system operating subcritically at a low ambient temperature and transcritically at a higher ambient temperature. Capacity Compressor nominal 60 Hertz capacity at ARI rating condition to two signifi cant digits. These compressors are designed for use with R410A (ZP) and R407C, R22, R134a (ZR) refrigerants. ZR Copeland scroll compressor were developed or comfort and process/precision cooling applications using R513A, R407C and R134a. To attain the Copeland certifed compressor status, over 500 parts are either replaced or recalibrated to Copeland’s latest engineering standards. Copeland Several, fully CopelandTM qualified, multiple compressor assemblies (tandem and trio) are available to allow the use of Copeland Scroll compressors into large capacity systems (ex. Find technical documentation (application guidelines, technical information, replacement instructions, bulletins, drawings) and commercial literature (catalogues, product guides, brochures, ) organized by document type Production Status: Available for sale to all U. customers. They are intended to answer the questions raised while designing, assembling and operating a system with these products. Its optimized design perfectly fits frozen food application requirements while its scroll compliance The use of a digital compressor as the lead compressor in a fixed capacity refrigeration rack is becoming a preferred method for supermarkets seeking to meet varying refrigeration loads We make it even easier to upgrade to a Copeland 3D digital Discus semi-hermetic compressor from competitive compressor models with our conversion kit, which includes a suction adapter, compressor mounting, and Get the latest Emerson catalogs, brochures, case studies and more for India Market. to meet the continuously evolving customer requirements and market needs. 2kW) cooling capacity at the AHRI high temperature air conditioning rating point when operated at 60 Hz. It should not be mixed with R-22 or any other refrigerant. Copeland compressors and condensing unit help ensure food quality and safety is maintained, helping minimize wastage while maximizing profits. Products, specifications, assumptions, designs and technical data contained in this document are subject to modification by us without prior notice. Compressor capacity will be comparable to R-22 in medium temperature applications. An example would be the ZP182KZE-TFD, which has 182,000 Btu/hr (53. It is intended to cover only the fundamentals of refrigeration theory and practice. It breaks down compressor names into sections separated by dashes that indicate factors such as cooling type, motor type, capacity, and reciprocating, rotary, and centrifugal. Click here to download. We are a global climate technologies company engineered for sustainability. Weight and dimensions for refrigeration equipment is reduced with increased capacity per compressor weight. 2 9. At part-load capacity, systems with Copeland Scroll two-stage compressors run longer, to reduce humidity and allow precise temperature control by modulating capacity. 5 343 12. You can always rely on the availability of Copeland hermetic compressors, regardless of quantity or time of year - because Emerson knows that speed and consistency are critical to the success of any product rollout. In addition, compressor capacity modulation can reduce power and energy consumption, provide better dehumidifi cation, reduce compressor cycling, and decrease the starting electrical load. Contrary to the semi-hermetic and open type, SHM/ SHL and SDM/SDL compressor models for commercial and industrial installation, the compact screws are designed with an integral oil separator. Different series of CR models evolved over a period of time, like CR6, CR7, CRKQ, etc. Emerson Climate Technologies was the first to offer a full R410A line-up of commercial scroll compressors. Our compressor cross reference provides a comprehensive product information in the industry, making it easier to get the information you need. Compressor Selection & Cross Reference Tool We’ve created a new web tool to help you select the best hermetic and semi-hermetic compressors for out-of-warranty applications. Capacity control is also required when the condensing pressure falls with a drop in ambient air temperature. S. The key to the single screw compressor’s high ef ciency is Vilter’s exclusive ParallexTM slide system allowing the compressor to run at optimum ef ciency through its full range of capacity. 12,400 60. Access tools, training, information and support to help make job easier. The scroll nomenclature, as given on the nameplate of the compressor, contains information such as compressor model family, application, capacity and other specifications. Internal Capacity Control Valve Construction 7 4R-6R Copelametic Compressors 8 Copelametic Discus Compressors 9 Application 9 Application Requirements 9 Demand Cooling Applications Piping Field Service and Conversion 4-6 Compressors Unloader Valve Location 13 Capacity Control Variations (6D*1-vs-6D*3 and 6D*N) Non unloading Operation 13 Many end-users, equipment and compressor manufacturers are investigating ways to minimize their impact on the environment. Used to supplement such literature Note: If requirements are such that compressor unloading is required other than the standard configuration, connect only the appropriate number of terminals. OEMs integrating the compressor into a system should ensure that their own employees follow this bulletin and provide any necessary safety The model numbers of the Copeland scroll compressors include the approximate nominal cooling capacity operating at 60 Hz at standard operating conditions. , as well as typographic errors. Copeland ZP Scroll Compressor Range for R410A CopelandTM ZP Scroll Compressor Range for R410A ZP Copeland scroll compressors, for R410A, for comfort and process precision cooling applications. 2 2,320 22,100 64. Performance Nominal conditions: refrigerant: R404A, evaporation: -10°C (dew point), condensation: 45°C (dew point), superheating: 10K, subcooling: 0°C Copeland scroll compressor has a greater capacity to resist liquid because of some inherent characteristics. The first Copeland brand Semi-Hermetic compressor was produced in 1941. A number only, assigned to indicate different model types within any one family series. Top 50 Compressor Cross Reference. With advanced protection and diagnostics features for system reliabilty, reduced service costs and increased equipment uptime, Stream series is built to last in today’s modern changing world. In extended medium and low temperature applications, Demand CoolingTM is required. Compressor Replacement Guides and Quick Selects This document is NOT to be used as a drop-in replacement guide. Consider capacity, refrigerant, voltage, wire size, space limitations, etc. up to 500kW air cooled chillers) able to deliver optimal comfort, low operating cost with higher seasonal efficiency (ESEER). Introduction On refrigeration applications where the load may vary over a wide range, some means of capacity control is often desirable for optimum system performance and control. To use this chart, first select the compressor suitable for the application. ZP Copeland scroll compressors are perfectly suitable for air-cooled chiller systems up to R410A Scroll Compressor Range Broadest Capacity Range Of The Market Copeland ScrollTM ZP R410A compressors for air conditioning and process / precision cooling applications. It is possible that the gas-liquid separator does not need to be used in most of the systems. The capacity will increase due to the increase in h, along with the increase in volumetric efficiency, see the pH chart below. These kits are defined by the last digit of the compressor nomenclature’s Bill of Material (BOM). The effort involved in installation is therefore comparable with that for semi-hermetic reciprocating compressors. 5 to 500kW cooling capacity. Please check with your local Emerson Climate Technologies Representative for international availability. Following the procedures in this guide will extend the life of the system and improve performance. ZFKQ Copeland ScrollTM Compressor for Refrigeration Applications Emerson developed the ZFKQ range of Copeland ScrollTM compressors to provide the best performance in low temperatures. With more than 150,000,000 Copeland scroll compressors installed, you’re not just choosing a compressor, you’re choosing years of scroll CR72KQM-TFM-XXXXX Reciprocating, Connecting Rod Type High Temperature (HBP) (-)23. Refrigeration compressors are designed to pump refrigerant vapor, and will tolerate only a limited quantity of liquid refrigerant. 3 2,590 25,200 65. In addition to precise temperature and humidity control, Copeland Scroll Digital can also save you up to 30% on energy costs versus traditional methods of modulation. An example would be the YA182K1E-TFD, which has 182,000 Btu/hr (53. The cross-reference is ofered as a tool to help identify potential replacement options based on performance. 8 10. Centrifugal compressors are widely used in large central air conditioning systems, and rotary compressors are used in the domestic refrigerator field, but the overwhelming majority of compressors used in the smaller horsepower sizes for commercial, domestic, and industrial applications are recipr To avoid damage to the compressor, obtain the compressor manufacturer’s net oil bearing pressure specifications as soon as possible. With the ability to modulate infinitely between 10 –100% of rated capacity, digital Discus compressors match the system load requirements precisely while consuming less energy and increasing the life of compressor and other system components. R410A is the most commonly used refrigerant in air conditioning, reversible chillers, heat pumps, close control ManualsBrands Vilter Lifecycle Services Vilter ManualsManuals A cost effective hermetic solution Copeland hermetic reciprocating compressors provide cost-effective solutions to systems requiring a wide range of evaporating capability. The compressor suction condition, refrigerant volume and mass flow rate will remain unchanged. In addition to greater reliability, one great advantage of the tandem over other large horsepower compressors is the fact that in the event of compressor damage, replacement of either compressor in the tandem can be easily and quickly made with a standard Copeland hermetic motor-compressor stocked nationwide by Copeland wholesalers. The starting torque of the motor will tend to rock the compressor from side to side when starting, and mounting parallel to the crankshaft will allow the absorber to easily adjust to the movement. 3DS3A121E-ESX 380 3 31. Next, use the compressor model number to enter the accessory tables and find the necessary accessories. They are built in a uniform platform design, which simplifies engineering and system manufacturing for OEMs. Copeland® CR Service Compressor Specification Chart Copeland CRK6 service compressor are offered in an -875 Bill-of-Material option, such as CR32K6-PFV-875, that includes the compressor with a 42 inch molded plug wiring harness, mounting parts, fi tting kit, crank case heater and installation instructions. The motor versions differ in operating voltage, type of switching, number of phases, frequency and type of motor protection. This eliminates uneven cooling peaks and valleys and allows for steady . The chart shows that the cooling capacity at the evaporator is significantly less for transcritical operation. When choosing a replacement start capacitor, please select the new replacement capacitor from the “High Torque Start Capacitor” column. A greater level of comfort The next generation Copeland Scroll two-stage compressor provides superior comfort with a revolutionary two-step capacity design. *Low vs High Torque Start Capacitors: Due to differences in OEM system applications, compressors could originally be installed with either start capacitor options listed. Compressors Refrigeration Capacity - Watts Consumption – Power Current – Airefrig Part Number Condensing Temperature oC Evaporating Temperature oC HP CopelandTM Mobile App (July 31, 2014) The Copeland Mobile smartphone app provides on-the-go access to Emerson Climate Technologies Online Product Information (OPI) database for Copeland compressor specifi cations. Explore the Copeland Reciprocating Hermetic Compressors lineup which includes fixed speed, variable speed, HP, refrigerants and applications for each model. Reach-in cases, food prep tables, and under-counters are just a few examples. Compactness The small footprint of Copeland Scroll compressors enables compact system designs. Copeland Europe GmbH shall not be liable for errors in the stated capacities, dimensions, etc. 3kW) cooling capacity at the AHRI high temperature air conditioning rating point. Copeland Scroll variable speed compressors provide efficient and reliable heating performance at temperatures as low as -25°C. Operating envelope Emerson Copeland ScrollTM variable speed compressors are revolutionizing home cooling and heating systems through Enhanced Vapor Injection (EVI) technology. pdf - x Refrigeration Basics x Causes of Compressor Failure x System Problems Corrections x Hands - on Compressor Teardown - COPELAND Contractor Training Class Email:. 191 3DS3A1500-ES8 380 3 32. If necessary, reset the cut-out pressure difference to the manufacturer’s specifications. Using a Value-Add condensing unit with factory installed system protection devices saves on installation time and reduces The performance of the compressors is optimized using Computer Aided Engineering facilities with the components being subjected to stringent Emerson infrastructure. An example would be the YA460K1E-TED, which has 460,000 Btu/hr (134. 6 316 108 0. WHAT THIS GUIDE CAN DO FOR YOU Carlyle Compressor Company provides this guide to aid the service specialist in proper installation, service, and maintenance of 06D, E, CC compressors. Servicing this equipment can be difficult due to limited space. 6kW) cooling capacity at the AHRI high temperature air conditioning rating point when operated at 60 Hz. The system must be designed and operated so that excessive liquid refrigerant does not enter the compressor. Emerson Global | Emerson 1 Built-in motors for semi-hermetic refrigerant compressors The electric motors integrated in the compressor housing have been designed especially for use in refrigerant compressors. They come in a 2 To 5 HP range with R404A. The ZPS*K5 is based on the field proven, fixed capacity ZP*K5 product family and has improved part load and full load performance versus the first generation of Copeland Scroll UltraTech, ZPS*K4. A motor code is included in the compressor nomenclature to ensure correct designation especially during order handling and service, as there are many Copeland scroll compressor technology remains at the forefront of HVACR applications with its superior efficiency, reliability, ease of installation, horsepower capacity range and options in low-, medium- and extended-medium temperature equipment. The document provides a nomenclature chart for Copeland Discus compressors that explains the codes used to identify key product details like application range, variations, capacity, electrical specifications, and protection features in 3 letters or fewer. ygqssy zmr mkwray tceh sxnwc mcjil tqqlg huv aeliks zbmpigt